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Mitre sled for table saw

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Nov 4, 2008
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I want to do some segmented turning. I know I will need an accurate mitre sled for cutting the segments. What I DON"T know is which one is the best of what plans I have seen out there. If I have to make one I surely want it to do what it is intended to do. Any suggestions as to a soecific plan?

Thanks to all that respond!
 
Joined
Dec 15, 2006
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Sierra Foothills
Welcome to the forum
Check your email. I sent a plan that might work for you.
 

john lucas

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Apr 26, 2004
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Al I will try and post a photo of my sled friday. I have to be of town tonight and can't take a photo. My sled is similar to the one above but the miter guides are adjustable. I put brass pins on the back of the sled and on the miter gauge so that I can measure this distance with a long vernier caliper for repeatable settings. I do have to set it once by trial and error for each segment angle but once I have that I can go back and reset it. This allows me to do different angles accurately.
 
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Location
Sierra Foothills

john lucas

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Here is my miter sled. The left hand jig is for the actual miter. It is adjustable and has a fine tuning adjuster. The right hand jig is adjustable for size and angle of the cut off piece. I plan to put a hold down device but so far a pencil with an eraser on the end has worked just fine.
On the detail shot you can see the fine tuning mechanism. I have installed 2 brass pins. I measure the distance between these pins once I've fine tuned the angle for perfect cuts. Then I write this distance down so I can repeat that angle if ever needed. I've built several sleds over the years and this one is my most accurate so far. I have cut 36 sided segments with this.
 

john lucas

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oops photos didn't post.
 

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Joined
Feb 20, 2007
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Location
Dundee, MI
Website
www.digitalwinners.com
There are a lot of good designs out there. I tried several iterations with adjustable fences, and was disappointed with repeatability. I am sure I could have tweaked them more, but since they are made from scrap wood anyway, I figured I might as well just make several sleds. Once I had them tuned up, and angles right, I screwed the fence down to the sled where it would stay rock solid. I have sleds for 8, 10, and 16 segments. Here's how mine looks LINK
 
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Dec 15, 2006
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Hey, John, where'd you get that blade? It looks like a meat slicing blade (it's that thin is it?) and how do you stabilize it?
 

john lucas

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Apr 26, 2004
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George That's a thin kerf blade. I don't usually use that one for segmented work but it works great when I do use it for that. The thin cut takes less power so if you feed at the proper rate it actually gives me a better cut than my thicker blades. I've never had a really high quality blade. My local guy sharpens things so well I just keep using these.
 
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