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Sea Urchin Shells for Xmas Ornaments

Dennis J Gooding

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I know, it's a bit early, but I have been tasked by a friend to make some in assorted sizes. My question is: should the shells themselves be sealed (overcoated)? If so with what? I am using gloss spray lacquer for the finials.
 
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At the minimum I spray them with a clear matte finish. For larger sea urchins (e.g. Sputniks) I use a small acid brush to coat the inside with PVA glue.
 

Dennis J Gooding

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Dennis,

Before you foam with the low-expansion foam (absolutely the right product), cover the shell with painters' tape or similar, turning a small lip of it into the shell, because if any foam gets on the outside of the shell, you'll never get it off. Once the foam is cured, peel and cut away the painters' tape. Your finial will hide the edge of the hole if there are tape remnants left.
 
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I've never tried the foam for stabilizing the shell. Might have to try that. But I've made dozens using Modge Podge on the inside of the shell. Just brush it on, 2 coats, with a small brush being careful not to get it on the outside of the shell. I think I learned this from Cindy Drozda's youtube demo. Even the more sturdy "sputknik" shells are too fragile to hold up without making a post through the center of the ornament connecting the cap and icicle. I've found it's best to not glue the shell to the wood parts. I finish the wood parts (spray lacquer) before gluing them all together and then give it one last coat when it's all glued up and hanging from the hook.
 

Dennis J Gooding

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Thanks all for your advice on this. The results are shown below. I had available only a 3/4" thick cocobolo board, so the finials are a combination of side-grain and end-grain wood. This entailed a lot of time boring, tenoning and waiting for glue to dry before I could actually turn the finials. I opted to use the Moge Podge reinforcement method rather than the foam method as it seemed safer for a first-time. The outside of the shells are coated with the recommended Krylon matteproduct and the finials are sprayed with gloss lacquer.
 

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May 13, 2020
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Thanks Dennis. I see some on Amazon that are green and a pinkish red. Thinking these would be perfect for Christmas decorations.
 
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The shell shops at the beaches tend to be quite high. I think most urchin shells come from over seas although I have collected some while snorkeling in Delaware. Pain to clean them out.
 
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