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Banjo and Tailstock Locking Levers TOO SMALL (Jet 1221VS)


My experience swapping these handles on my lathe.

Kipp makes what you have in some version of plastic, cast zinc, and all steel. I went all steel, it's gonna last forever. I bought direct from Kipp USA. I'm not sure if McMaster Carr is selling this brand (probably), but I also don't know if they sell all three handle materials.
 
Never had an issue with the tailstock on my 1221. On the banjo I set the screw up to be at roughly 3 o'clock and would give it a small tap with the handle of whatever tool I was using. Worked great for me.
 
Can I ask why you need longer handles?. If it is the tailstock slipping you may need to fabricate another locking piece forvtge bottom of the tailstock. They typically have a round piece underneath to pull up against the bed ways and lock the tailstock. There just isnt enough surface area to grip. I have made rectangular ones for my jet mini. Has a much larger area to grip tge bed and doesn't take as much pressure on the kever to lock it.
The tool rest is different. There isnt an easy fix. The flat area on the end of the screw just doesn't have enough friction to lock firmly. I fabricated a brass plug that has a curved area to match the tool post. But its hard to keep it aligned and it can easily fall out. The banjo would have to be redesigned to build a better system that grips like they did on the 3520C.
 
Never had an issue with the tailstock on my 1221. On the banjo I set the screw up to be at roughly 3 o'clock and would give it a small tap with the handle of whatever tool I was using. Worked great for me.

Also, a cheater-bar can be used. I made one from a short piece of pvc for this.

However.....you need to be very careful not to distort those soft cast iron threads in your banjo. Once you do that, it's game over......and no way to fix it without major repairs...

=o=
 
Hey Odie, I have a PVC cheater bar for my tailstock and it works very well.
 
Hey Odie, I have a PVC cheater bar for my tailstock and it works very well.

Yes, it could work along with the knowledge that the threads could be damaged with too much torque while using the cheater bar. I am guilty of this myself and the original banjo of my old Woodfast lathe. I figure that without the knowledge that the soft cast iron threads are vulnerable, I suspect that others might resort to using a cheater bar too forcefully. I can tell you for sure that it's not all that difficult to do. :(

=o=
 
Oneway makes a banjo that may work on your lathe : model M0185 for 12 inch swing lathes.
I got the 2407 model for my PM3520C and I absolutely love it.
Worth every penny.
Something to consider.
 
Oneway makes a banjo that may work on your lathe : model M0185 for 12 inch swing lathes.
I got the 2407 model for my PM3520C and I absolutely love it.
Worth every penny.
Something to consider.

I agree that the Oneway banjo is a premium addition to other lathes......but, the last time I checked they are not available in a dogleg configuration. I NEED that! :)

OOPS....I see you are talking to the OP in this thread, sorry about that, Greg. :)

=o=
 
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