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Interchangeable Tool Handles

M

Mark Jundanian

Joined
Jun 6, 2018
Messages
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La Grange, IL
I have a set of the OneWay Mastercut double ended gouges and one of the OneWay Mastercut handles. I'm not entirely happy with the handle which I find heavy. I am looking at the aluminum Hosaluk handles. Any other handles I should consider? Please note that to mount a double ended tool, the tool channel must run most of the length of the handle, so ordinary handles with a shallow channel will not work.
 
Mark Jundanian said:
I have a set of the OneWay Mastercut double ended gouges and one of the OneWay Mastercut handles. I'm not entirely happy with the handle which I find heavy. I am looking at the aluminum Hosaluk handles. Any other handles I should consider? Please note that to mount a double ended tool, the tool channel must run most of the length of the handle, so ordinary handles with a shallow channel will not work.
Click to expand...
I like the Oneway handles, have 2 of them, only for roughing. They are way too heavy for regular cuts. I have a few Bosch handles, they are perfect for finishing cuts, light as a feather. I like the Thompson handles too, not as heavy as the Oneway. My favorite handles are the Stuart Batty carbon fiber handles, have about 4 of them in different lengths, they won't work for you with the double-ended gouges because you need the quick release "bolster", but I think maybe they have a collet for them that might work. I think Doug T. was selling collets, not sure for what handles... Lots of options out there. Let us know what you end up deciding on. Aloha
 
I have made several from 1" aluminium tubing covered with 1" Id vinyl tube from the borg. I turned plugs for the ends from some blocks of white plastic (nylon or delrin maybe?) I picked up somewhere and drilled those to fit the tool in question. The plug on the business end is probably 4" or 5" long to provide good support for the cutting tool. A couple of 1/4" set screws and you are good to go. With a little care you can have a very respectable looking tool handle, especially if you polish the aluminium before putting on the outer tube. The first one or two I made had blind holes for the tools so that I could fill the rest of the handle with ballast, but like you, I found that was too heavy and just not necessary. Now all of my tool handle are made with a through hole so that I can easily use double ended gouges and control the amount the tool projects.
 
D way has some 'through' hole handles. They come with one set screw and a knob, maybe 1 1/4 inch diameter, with a set screw on it. Work great for a NRS, but tend to vibrate loose with a gouge, but not a problem to tighten up again...

robo hippy
 
I have a couple D-way handles that I like pretty well. The main advantage I see is efficiency of tool storage for some lesser-used tools, with ability to take them out for sharpening also a consideration. My tool rack is only so big, and the unhandled tools take up less room while still being close to hand. OTOH, I'm strongly considering making wooden handles for those that I use more often, my big skew and my alternate grind bowl gouge. Handles I make fit my hands exactly and the tool is always ready to use. Anything that involves grub screws to change to tool would be a complete non-starter for me.

The best of both worlds might be a quick release collet that could be installed in a custom made wood handle.
 
You really need to check out the collet chuck sets offered by Robust

http://www.turnrobust.com/accessories/

Brent has collets that will fit any chisel up to 3/4". You can buy with/without handles and buy the chuck without collets.

I epoxied my two chucks into 1" plumbing pipe, but you could use lighter tubing if you want. I wrap the handles in bicycle handlebar tape for a soft grip.

No set screws to mess with. Loosen the chuck and tap to remove and change a chisel.

Dick Hob
 
Thanks for the valuable suggestions. I personally am not inclined to make a handle if a satisfctory off the shelf solution exists. Some of these may not work with the long double end tools, but I did confirm with Trent that his tools will. I'll be following up on the other leads.
 
Mark Jundanian said:
. I personally am not inclined to make a handle if a satisfctory off the shelf solution exists.
Click to expand...

Many folks share your sentiments - Judging by the large number of companies in the handle market.
I enjoy making wooden handles... I do have one tool in a Glaser handle that I use all the time.

I think you will do well with the Bosch handles. Strong and light enough to work smoothly without tiring you out.

we all have different takes on what to buy and what to make.....

6 of us in my club got into vacuum chucking at about the same time semi-independently but we knew what the others were doing.

Amazing to me
3 built their own vacuum pumps and bought their chucks from ONEWAY
3 bought their vacuum pumps and plumbing kits and made all their chucks.

All got to working systems quickly.....
 
Stewart Batty Tools Carbon Fiber ER25 or ER32 Collet Handles are another option. These are collets, not the taper lock bolsters that required epoxy to secure the tool. I purchased mine from the Wood Workers Emporium in Las Vegas about 1.5 years ago. They might be the only dealer for SB Carbon Fiber Collet Tools. As mentioned, Robust also sells the ER25 or ER32 collet hardware for making your own handles or complete handles. Hurricane Turning Tools is another supplier of the Robust equipment.
 
Adam Cottrill said:
I have made several from 1" aluminium tubing covered with 1" Id vinyl tube from the borg. I turned plugs for the ends from some blocks of white plastic (nylon or delrin maybe?) I picked up somewhere and drilled those to fit the tool in question. The plug on the business end is probably 4" or 5" long to provide good support for the cutting tool. A couple of 1/4" set screws and you are good to go. With a little care you can have a very respectable looking tool handle, especially if you polish the aluminium before putting on the outer tube. The first one or two I made had blind holes for the tools so that I could fill the rest of the handle with ballast, but like you, I found that was too heavy and just not necessary. Now all of my tool handle are made with a through hole so that I can easily use double ended gouges and control the amount the tool projects.
Click to expand...
You don't have a pic of your handle do you?
 
Keep in mind that the Oneway tools, and D-way as well, perhaps others, are actually larger than their specified diameter. Oneway 5/8 are not 0.625 but 0.640, etc. D-way gives their actual dimension on their website. I have drilled out various handles to fit or made adapters to accommodate. I did drill out a Jimmy Clewes collet to accommodate 0.640 and then discovered that it was too big to tighten on 0.625.
 
Chuck Engstrom said:
Keep in mind that the Oneway tools, and D-way as well, perhaps others, are actually larger than their specified diameter. Oneway 5/8 are not 0.625 but 0.640, etc. D-way gives their actual dimension on their website. I have drilled out various handles to fit or made adapters to accommodate. I did drill out a Jimmy Clewes collet to accommodate 0.640 and then discovered that it was too big to tighten on 0.625.
Click to expand...
Gosh I've done that same thing. I'm pretty much only using Thompson now but I have a couple of other tools kicking around and I thought I used the wrong drill bit at first. I always just use my vernier caliper to measure anything at this point. I know it's usually going to be slightly different. Although thompson is exact which I appreciate!
 
Mark Jundanian said:
I took Hockenberry's advice and bought handles from Trent, and a set of adapters, too. Very happy with them, and they fit the Oneway tools just fine.
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I like making thints so considering his handles are 6061 and I can get a 6ft long 1 in wide bar stock of 6061 for 35$. I'm going to make a bunch of my own handles. Depending on how much I like the first one I make!
But I love trent Bosch. He makes some quality tools. I have one hollower someone gave me and it's a great tool. I'd like to buy his hollowinh system one day. So simple.
 
Andrew, be aware that this thread is 6 years old and Adam Cottrill will probably not see your question. He graciously included an email address with his message, so you might be able to contact him directly.

BTW, 1" is a pretty small diameter for a handle. Sliding EVA foam or vinyl tubing over 1" would make a more comfortable and hopefully appropriately sized grip.
 
Dean Center said:
Andrew, be aware that this thread is 6 years old and Adam Cottrill will probably not see your question. He graciously included an email address with his message, so you might be able to contact him directly.

BTW, 1" is a pretty small diameter for a handle. Sliding EVA foam or vinyl tubing over 1" would make a more comfortable and hopefully appropriately sized grip.
Click to expand...
I was thinking about that. I am a rather large person and tend to make handles that are what most people consider pretty thick. They're perfect for me but I realize now that they're definitely not 1 in. I can't remember who makes them but I was given to when buying some tools. They're white PVC material with two set screws and the ability to put tools on either side. I'm tempted to make something like that. I'm going to need to do some experimenting.
I've also never had issues with weight or vibration so I don't mind if it's lighter.
 
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