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Drill Chucks...

If you use a keyed chuck you can use the round end of the handle in one of the 3 holes let the other end slide along a tool rest to prevent the morse taper from loosening and spinning. This will prevent damage to the taper bore and also can be used as a handle when retracting the bit from the hole,especially if you don't clear the chipps often enough.
 
Can you get the keyless chuck tight enough for the forstner bits?

Yes, I haven't had a problem with it so far. I've used Forstner bits for Crushgrind pepper mills but nothing larger (about 1 1/8 as I recall)
 
See Packard Woodworks catalog, Item number 111011, Arbor key chuck. I have a YouTube video on how to secure it in the tailstock for drilling. I put a pin in it to prevent it from coming out f the quill when pulling the drill out.
I looked that up and it showed me a #1 morse taper keyed chuck and said it could be used with a 1/4-20 draw bolt, then said it couldn't be used with a draw bar seems like some confusion going on and nothing was said about a hole for a pin.
 
I was finally successful in drilling out this vase with a forstner bit but I should have been provided full disclosure when I asked my initial question...the forstner bit is 2 1/4 inches.

Second question...does anyone drill out their vases first on the drill press before mounting the blank on the lathe?
 
About the time you get the chuck tight enough to keep the bit from spinning the MT of the chuck spins in the tailstock. An old machinist's trick is to clamp a lathe dog to the drill bit shank and it in turn rides on the (in woodturning) tool rest.
 
I do most heavy drilling on the drill press with either a keyed or keyless chuck - they both hold equally well. Forstner bits with hex shafts work even better with even casual tightening since there is no way they can slip.

For Forstner bits that have round 3/8" shafts, I've moved to end mill holders that fit into the tailstock. These are quite precise. They have a large set screw to keep the bit snug.

There is the potential for spinning in the taper if drilling aggressively but I solve that by holding the holder with pliers while drilling. It will take a 3/8x16 drawbar but that's only practical when held in the headstock.

I think this one is a 2-1/8 for drilling a recess for 50mm chuck jaws. (I used drill a recess in the upper side of bowl or platter to hold in a chuck while turning the bottom. These days I use a simpler method for that - a Glaser screw chuck.)
1763057343215.jpeg

Years ago I came up with something else when drilling deep hols with Forstner bits, for example when drilling pepper mills. While drilling, I direct a continuous strong stream of compressed air into the hole at the back of the bit. This does two things: keeps the chips clear which can let the bit cut better, and related to that, keeps the bit and wood cooler.

Hey, while on the topic of drilling, for smaller holes I've moved mostly to taper shank bits. Far quicker, more precise, no Jacob's chuck needed.

1763057848444.jpeg

They also allow drilling small diameter holes without the risk of vibration reducing the precision since the total length from the tailstock is much shorter.
Most taper shank bits are #2MT but the smaller bits are #1MT and need an adapter. I learned about these long time ago from Rudy Lopez; have them in almost every common diameter now.
1763057894103.jpeg

JKJ
 
I was finally successful in drilling out this vase with a forstner bit but I should have been provided full disclosure when I asked my initial question...the forstner bit is 2 1/4 inches.

Second question...does anyone drill out their vases first on the drill press before mounting the blank on the lathe?
Even for pieces that will have a large opening, I use a 1-1/8” forstner to drill to ~2” depth, then use a 1-1/8” auger to go deeper. Widen the opening with by back hollowing with a spindle gouge, then use a Jamieson hollowing system.
Most of my vases don’t go much beyond the 1-1/8”, which is clearance for the swivel cutter used by the hollowing system.

large forstner bits are a pita, and I find drilling deep with auger bits (dont have to be backed out to clear chips) more efficient vs forstner.
 
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