(oops, wrote this then noticed I forgot to click “Post reply” before heading out of state. I haven’t had time to read all the posts yet so some of this might have been covered. Edited a bit after a good night’s sleep. JKJ)
Holmes,
A bit of extra information might be helpful to narrow assumptions that don’t apply:
- was this bowl from green wood or dry wood?
- Rough turned then dried?
- Face grain or end grain?
My personal experience:
I expect runout with wet wood but even dry wood will often have “some” run out when re-chucking a tenon, since the wood fibers will be crushed a bit the first time. I’ve gradually learned what works better for me.
Besides what I think is the most important - green vs dry - some related variables I can think of are:
- the grain orientation,
- species, hardness,
- how mounted,
- how tight the chuck key is cranked, and
- whether the tenon is mounted exactly as it was the first time - and in the same position.
Oddly, even the type of chuck and the tightening method can matter a bit. Another subject…
I found the run-out (and the resulting mismatch at the base) can be decreased if the tenon is made just barely larger than the closed jaws so the sharp edges of the jaws aren't biting deeply into the wood, if excessive tightening avoided, and especially if the jaws are realigned so they bite into the same indentations made the first time. Before removing a piece from a chuck, I like to make a reference dot on the wood in the gap between jaw#1 and jaw#4. That way I can quickly remount the tenon exactly in (or very close to) the same indentations in the tenon. Necessary, as always, is a good flat on the base for the faces of the jaws to bear against.
I always re-turn the outside after re-chucking if there is any “significant” runout. If the cuts are awkward, a few light practice passes might help. If the runout is very minor, a pass or two with a curved NRS might be enough.
BTW, the variability of re-chucking a tenon is one reason I've mostly gone to starting with a screw chuck in what will be the top of the bowl (starting with a dry solid blank), turning a careful recess in what will be the bottom (just a hair larger than the closed jaw diameter), complete the foot and the outside (even smoothing and finishing), then reverse and hold by the recess to shape, smooth, and finish the inside. This completely avoids re-chucking. I do usually use a tenon on a twice-turned bowl since truing up a warped tenon is a bit easer than a warped recess.
Of course, starting with dry wood blanks makes all this SO much easier. Any warping then is probably due to internal stresses relieved or humidity changes since last mounted. Again, this is my personal experience, mostly learned from mistakes!
JKJ