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Recommend a set of jaws please

Joined
Jan 8, 2026
Messages
17
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8
Location
Van Alstyne, TX
Chuck is a Nova G3.

Wish to hold:
1.5" square x 6" long object, both wood and Resin casting. (spindle turn)

At a minimum of the 6" length, 1 inch to 1-3/4 inches would be in the Jaws.

Want to be able to turn/bore the interior of the piece :)

Minimum square , 1.2...1.25"

thank you!
 
The nova jaws I would recommend woul be the Nova Mini Spigot, the ones with two screws per jaw. Similar jaws that only have 1 screw seem to bend easily. Or yo could try (which I would try) are the NCK-3.75Z-6034 Pen Plus jaws as they are pretty stiff looking and I might even buy two pair. The Nova is $53 the BMWood NCK are $30 and to pair would be $60. 4 of the NCK would be the sturdiest in that size range. Prices are Amaz.

 
The nova jaws I would recommend woul be the Nova Mini Spigot, the ones with two screws per jaw. Similar jaws that only have 1 screw seem to bend easily. Or yo could try (which I would try) are the NCK-3.75Z-6034 Pen Plus jaws as they are pretty stiff looking and I might even buy two pair. The Nova is $53 the BMWood NCK are $30 and to pair would be $60. 4 of the NCK would be the sturdiest in that size range. Prices are Amaz.

I do have the BMWood NCK Step Jaws and NCK Pin Jaws (both also mounted on G3 chucks). However, their specs are:
NCK Step jaws: Tenon: 0.1" -> 1.1"
NCK Pin Jaws: Tenon: 0.5" -> 1.3"
I don't have the Nova Mini Spigot, but according to Nova's Jaw Travel Table: Tenon: 0.3" -> 1.1"

I don't think these 3 jaws will open to hold a 1.5" spindle. Maybe if you shrink the tenon they would work. And, I will add, I'm a big fan of the BMWood jaws. They are quality built and priced reasonably. I have 4 sets of their jaws.

Food for thought...
 
Thanks so much!

I do like the dimensions of the Nova Jaws. looks like a perfect fit.
Sad they can bend!
The Nova Spigot Jaws that I have and showed have 2 screws per jaw. They are very heavy duty - I don't see how they could ever bend. If you are tightening the jaws enough to bend these - you'll be crushing and breaking the wood way before they bend. I think Bill was referring to other brand jaws that have a single screw (but I'll let him explain).
 
I have these jaws on a G3: Nova 35mm Spigot Jaws. For a tenon: 1.2" -> 2" / for a square stock: 1" -> 1.7" / for a mortise: 2" -> 2.8".
I really like these jaws, especially for spindle turning but for other uses as well.
I don't understand why you want to have 1" or more of a total 6" length in the jaws. Left square or with a tenon much less than 1/2" is more than enough.
 
Appreciate the question.

I am not at all familiar with workholding a square end.
Depth of the tenon, I had no real clue what is safe and secure. Especially so when after all outside turning is done, and its time to attack the Interior, the piece will be supported only at the chuck.
Most of the application will be poly resin castings. Possibly epoxy at some point.
These will be game calls.

So I presented a worse case "size" :)
 
*If a tenon and its shoulder are shaped properly*, even 1/4" ought to be more than you need. What sort of game calls are you making?
I do a lot of spindle turning, much of it starting with 1x1 stock, with lengths up to 15".
I have no experience with poly resin or epoxy turning -- I simply can't tolerate the fumes produced during turning (yes, I do have respiratory reaction to being nearby).
 
For calling coyotes :) i.e. predators.

I have learned from mistakes to use a piece of wood larger than required!

there are other reasons for the chuck,
I want badly to get away from using a 1/4" pen mandrel.
One other reason for the Chuck is to save time and mistakes, turning a round tenon between centers .

Well I realize there are other ways.
and hmm, OTOH, this may be a worthy set of jaws as I progress in skills/type of things turned.
 
I am not at all familiar with workholding a square end.
Depth of the tenon, I had no real clue what is safe and secure. Especially so when after all outside turning is done, and its time to attack the Interior, the piece will be supported only at the chuck.

I turn a lot of spindles, boxes, many things in end-grain (spindle) orientation.

I often mount a square in chuck jaws. I like the Nove 35 and 45mm jaws like shown for most squares. (Mount the square with the corners sticking through the gaps in the jaws!) The bit of extra length on a square can help since the blank is only held by the sharp corners of the jaws. The serrated jaws give a bit more holding.

I often turn fairly long blanks like this. For example, when turning small things like finger tops I might mount a 10" long square in the jaws, turn one top at the end, then turn others until I run out of wood. The jaws hold find without tailstock support.

If turning something longer, tailstock support will help, at least until the block is rounded.

HOWEVER, it is better to turn a tenon first on a blank although it does take a bit more time. A properly sized tenon will fit very securely in even the short 50mm jaws that come with Nova chucks. For the most secure holding make the tenon just a little bigger than the closed circle of the jaws. I almost never turn a dovetail into the tenon on small pieces like these. Note that the bottom of the tenon must never touch the inside bottom of the jaws. Instead, the flat top surface of the jaws need to securely contact a flat at the top of the tenon a little wider than the tenon. (You probably know all this) The flat, etc, are not needed when putting square stock directly into the jaws.

Square stock can be a little out of square but for best strength, not much. The inside corners of the jaws crush the fibers in eight places - if not exactly square the fibers will be crushed a little more where needed.

For things like I think you're making, I'd mark the center of the tailstock end, place the square in the jaws but don't tighten yet, bring up the tailstock to the marked center point, start to tighten the jaws, and apply increasing tailstock pressure as the jaws are tightened very firmly. This is quick, secure, and centers the wood nicely.

Note if a square blank mounted in this way is removed from the chuck, you may have very little chance of being remounting it concentrically. If that is needed, I turn a careful tenon, mount the piece with center tailstock support, then put a mark on the wood matching some feature on the chuck (I mark at the gap between jaw #1and jaw #4) so when I remount it I can put the wood back in the same spot.

All this is so much quicker to show that write about!

JKJ
 
This has been educational :)

When the Chuck arrives from Amazon,
I won't open it.
(Makes for an easy return!)

Instead, just perform the additional steps, turn a tenon to fit existing jaws, etc. I can work with that.

thanks for all the help :)
 
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