Just a quick response to a previous response quoting me - I understand Reed's practice of rotating the jaws so that they are compressing the wood fibers equally all around and that is part of my setup. However, I still don't understand that the blank would be more stable with a shoulder that doesn't at least equal the outside diameter of the jaws. Part of the mounting strength results from the shoulders resting on the face of the jaws. With less to rest on, it would seem likely that the mounting wouldn't be as strong... Unless I'm just not understanding the thread.
The tenon dia, and thus the dia at which the jaws contact, gives the total lever arm length to resist the load generated.
Lets say we are debating the difference between an 1/8" and 1/4" shoulder width. Let's use 2 cases - 2" and 4" dia tenon. Load during roughing is higher, especially interrupted cuts. I'll just pick a # of 100 lb-ft that needs to be reacted to by the jaws/shoulder (generated by out of balance, interrupted cuts, continuous cutting). We will calculate the force, determined by the lever arm, that will be applied by the shoulder/jaws to maintain position. Torque = Force x Distance, therefore F = T/D
4" dia tenon, D = Radius + shoulder,
1/8" shoulder F = 100/2.125 = 47.01 lb
1/4" shoulder F = 100/2.250 = 44.44 lb
5.4% difference
2" Dia tenon
1/8" F = 100/1.125 = 88.89 lb
1/4" F = 100/1.250 = 80.00 lb
10% difference
A different load will obviously generate different #'s, but the
% difference will remain the same. Most obvious is the effect of tenon dia. The effect of the shoulder width is relatively small and not the difference between success and failure typically. As tenons get smaller the % difference does increase. As stated in post #10, what is important is to seat the shoulder so that load applied at the sharp corner of the tenon and shoulder is greatly reduced.
Whether an 1/8" shoulder provides better visibility vs 1/4" or larger shoulder is debatable, and I say no. What I do is make the shoulder ~ width of jaws, and then cut the OD outside of that down a bit so I can see the fit.