I tinkered with the idea of the Sanding Solution when I was trying to figure out how to efficiently sand the inside of my hollow forms (they are a little bigger than the ones where you can reach in by hand at slow speeds to get most of it, and of course the bottoms can be had by a standard mandrel w/ extension). I finally settled on attaching a thick foam velcro backng pad to my hook hollowing bar. Works great. Why wouldn't you use the same tool that you used to reach areas to cut for sanding as well?
Anyway, I digress. As almost everyone said, power sanding is the way to go except for those unusual circumstances. Experiment to get what you like for the right mandrels, backing pads, sandpaper, etc.
Now, re: drills. I am a huge supporter of finding the best buy in this department, and I am no loyalist to any brand per se. I have tried just about every brand, especially the cheapies. But in my own experience there has been absolutely no consistency in quality in these inexpensive models. You roll the dice, and if that's fun or if that works for you, go for it. If you are the occasional turner, it can be the way to go. If you get lucky, they can last quite a while. There are a lot of semi or full professional turners on this forum. It is, after all, the AAW. Even if I do not count myself to be among them, I cannot depend on inconsistency in my turning processes and production. If my sanding drill fails and I don't have two (do you all have two? I don't yet), what do I do while I either wait for the next one to show up or take the time and money to go out and buy another one from HF? Factor these things in when you configure your own generic "sanding solutions".
I settled on the newer version of the Milwaukee close quarters drill. So far it's been in 3 years or so of hard, hard use. I do about 150 turning a year, and my wife uses it at least as much for her woodworking. Costs probably about $110 or so, but all I've had to do recently is replace the bottom bearing which was easy. And I didn't have to run out every couple months (the lifetime of the Sioux and it's copies) and get another drill. By the way, I think I paid about as much for the original Sioux. It was a big disappoinment and did not last "years" for me.
Advice from a stranger over the internet...........
