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Are there optimum techniques

Mike Darlow, hello, just so i understand, when you say 30 degree honed edge are you saying that you sharpen on a CBN wheel or other wheel, and then hand hone the cutting edge?? If thats the case that would be an extra step for me, mine come straight off of a 180 grit CBN wheel to the work

Tim
 
Hi Tim,
I grind on an 80-grit CBN wheel, then hone with the 600-grit diamond hone in contact with both the cutting edge and bevel heel to produce an effectively flat bevel. Your edges are coarser with hollow-ground bevels. Hollow-ground bevels if you're traversing in a straight line demand more clearance which is undesirable. Also because it's serrations are finer, my honed edge will last somewhat longer than yours.
If you hone, you can resharpen several times just by rehoning before having to regrind. This is quicker than having to reset your grinding jig to accommodate a tool change and then regrind.
The bowl gouges I use when hollowing all have convex bevels. I also use a ring tool. I always hollow outboard. When you have done so you'll never want to hollow inboard.
Best wishes, Mike Darlow
 
I agree with Mike up to a point. I’ve seen plenty of turners working, from hobbyists to professional demonstrators, and have thought ‘why would you do it like that?’ But I’m a professional production turner and part of my job is not only making the finest possible work but to do it as efficiently as I can.

What Mike doesn’t seem to appreciate is that there aren’t many production turners about these days and most turners do it purely for their own enjoyment so if it takes them all day to make a 12” bowl, so be it. Efficiency doesn’t really come into it, as long as they’ve had a nice time and made something they are pleased with and done it safely, then that’s a successful day.

When it comes to the most ‘optimal’ technique, let’s look at some of the top bowl turners out there: Glenn Lucas, Ashley Harwood and Richard Raffan all turn bowls in completely different styles, none of them are right or wrong, just different. Mike Mahoney and Stuart Batty even made a video about this very thing, competing with techniques. So to say there is just one ‘optimal’ technique doesn’t really wash with me.

Have you ever seen a Japanese bowl turner? I would suggest the way they do it is pretty optimal, in which case perhaps Mike should throw away his bowl gouges, western style lathe and start sitting to make his bowls with a hook tool?

I know Mike is more of a spindle turner than a bowl turner so I could look at a specific difference there: the tied underhand grip Mike promotes is, in my opinion, a horrible front hand grip, difficult to use unless you have a very specific toolrest and I certainly wouldn’t teach it and don’t use it myself. To use Mike’s terminology, the overhand grip is, for me, optimal and the tied underhand is very much sub-optimal. That said, I know of a couple of people that use it successfully. Does that make me right and Mike wrong (or vice versa)? No, it just makes us different and you know what? That’s ok!

When it comes to bevel angles, I suggest people experiment and find what works, the most important thing is having a sharp tool, the actual bevel angle is very much secondary and having seen the state of many hobbyists tools I would suggest that the first step is to get them sharpening well and to a good profile before insisting on a particular angle. Indeed, some of the finest turners I know couldn’t tell you the angle they grind any of their tools to. I also don’t know of a single production turner here in the UK (and I know most of them very well) that hone their tools, they use them straight from the grinder.

Sorry for the long message but it’s a big subject.

Happy turning

Richard
 
Well, the 40/40 is good for the outsides and insides of bowls for finish cuts, but being more than a "little" different, I say that scrapers are more efficient at removing waste material than any gouge, and if you have seen me turn, you know what I am talking about. Look up my video Scary Scrapers.

For the SRG, I sharpen at 40 or 45, can't remember. I never hone anything as I have not found that to be faster/more efficient than a quick trip back to the grinder. Part of this is because I use a platform for all of my sharpening, and with my platform which is no longer in production, it takes a second or three to change angles to the exact angle I need. If I wanted a 600 grit edge, then I use a 600 grit wheel. I do strop my skew chisels. Some times hand strop, some times my old Tormek.

robo hippy
 
Thank you for those who have contributed since my last post.
Woodturning can be broken down into perhaps 20 to 30 techniques. Their subjects are: tools their design and sharpening, and the choice and use of tools and other equipment in different turning situations. Richard Findley is correct that the separation into individual techniques is simpler for spindle turning.

So the first question is: can woodturning be separated into individual techniques? If it can then these techniques can be studied and compared with the alternatives. If woodturning teachers and other interested turners collaborate, then a consensus can be achieved. It is likely that for some techniques there may be more than one optimum, or that there is an optimum range.

What we have at present is the belief that different techniques suit different turners. Yet no-one has been able to define what innate factors determine that alternative A suits some, and alternatives B, C, and D suit different others.
We have discussed the sharpening angle of roughing gouges as a technique because it's simple and can be quantified. Look at Bill Blasic's last post. He is a much lauded and experienced turner. He wrote: "You are 1 of 1 and your optimum choice is 1 of 1. Where I stand is that your 30° angle is wrong, it is weak and it will not stand up to the test of time! Now that's me 1 of 1 and my choice is 1 of 1. End of back and forth, nothing to learn here."

I answered that I am not "1 of 1", that Dale Nish and Ernie Conover and I assume most of their hundreds of students also use 30 degrees. But the authors of about 15 other woodturning books promote 45 degrees. Bill Blasic reveals that he's never tried 30 degrees, and I suspect that the authors who promote 45 degrees haven't either. Is that responsible? Don't attack the messenger, do the trials and thinking.

I have taught many, and explain that I teach what I believe are currently the optimum techniques known. In my most recent class were three middle-aged women. They weren't put off the rigor of my teaching. This was an attraction because they could be proud of gaining strong skills in an efficient way.

Another example, Richard Findley wrote: "the overhand grip is, for me, optimal and the tied underhand is very much sub-optimal". Although invented in the 1920s, the grip was unknown outside NSW until probably the 1980s. Look in Richard Raffan's second edition of Turning Wood. He promotes the tied-underhand grip, although he didn't use it in England. Why? Because I showed it to him, and he realised its advantages. So I suggest that if Richard Findley gave it a proper trial he'd change his mind.

Richard Findley again wrote: "When it comes to bevel angles, I suggest people experiment and find what works, the most important thing is having a sharp tool, the actual bevel angle is very much secondary and having seen the state of many hobbyists tools I would suggest that the first step is to get them sharpening well and to a good profile before insisting on a particular angle. Indeed, some of the finest turners I know couldn’t tell you the angle they grind any of their tools to. I also don’t know of a single production turner here in the UK (and I know most of them very well) that hone their tools, they use them straight from the grinder."
Because I teach (I also ran a turning business employing six professional turners) I have to specify sharpening angles. I've also developed methods to grind those angles quickly and exactly. That production turners in UK don't hone is because they don't fully understand blunting and sharpening. A ground edge is serrated. The smaller the sharpening angle the longer the serrations, and the more readily they crumble off leaving a blunt edge. Honing removes those long, weak serrations leaving an edge which doesn't crumble. It therefore blunts slowly by abrasion. It's also very quick to resharpen by honing. If you grind a coarse angle the serrations are smaller and more durable. There's less reason to hone.

Are small sharpening angles desirable? I use 25-degree sharpening angles on the gouges I use on the outsides of bowls, on the inside of bowl rims, and on the ring tools I use in the bottom of bowl insides. Why because I don't sand most of the bowls I produce. Another situation, you have to turn a pair of adjacent beads. The angle at the bottom of the cusp between them is zero degrees. You can use a gouge, but the profile angle (Mike O'Donnell's term) is 50 degrees or more, so your beads would look dreadful. Therefore use a chisel. Book published before 1957 all have sharpening angles of about 25 degrees. Then Frank Pain promotes 45, and starts a fashion which persists to this day for unnecessarily coarse sharpening angles. Before 1957 the tool were produced from steel greatly inferior to today's. Sharpening angles should have gone down not up! So if you roll the two beads with a 25-degree sharpening angle, the beads will be near-semicircular. Use the much larger angles, and the beads will resemble inverted vees. So for this specific application, small sharpening angles are desirable. It turns out that if you grind and hone to 25 degrees the edge doesn't crumble, and because it blunts only by abrasion it blunts slowly, more slowly that a coarser edge. Therefore you can use it for planing, cutting fillets, V-cutting, etc. One of the finest turners I've ever seen honed with black Arkansas!

Richard also wrote: "What Mike doesn’t seem to appreciate is that there aren’t many production turners about these days and most turners do it purely for their own enjoyment so if it takes them all day to make a 12” bowl, so be it. Efficiency doesn’t really come into it, as long as they’ve had a nice time and made something they are pleased with and done it safely, then that’s a successful day." However imagine if a beginner was offered two choices: 1. you'll spend 40 hours of concentrated instruction and practice learning the basic optimum techniques, or 2 you can spend weeks stuffing around and thus learn lots of inferior techniques. I bet most will go for option 1. It's criminal that because of the anything -goes approach those who want to turn well don't have the option.

I am a highly qualified engineer. In my thirties I undertook the three-year trade course in woodturning at Sydney Technical College. This involved about 1,000 hours of tuition by professional turners. The course had been running since WW1. As those who have read some of my writings, or been taught by me will, I hope, attest, I try to produce sound information AND explanation.

If you contact all the fine turners in NSW, you'll find they all hone. However, the important thing is why hone. I have explained at length in my latest book why hone, and how to sharpen optimally. That many turners have closed minds is their loss.

I have suggested a simple 10-minute test: compare a 25 or 30 honed edge with a 45 degree edge, and report the results. No-one has taken up the challenge.

I realise that in USA no-one will want to adopt the techniques promoted by me in rural Australia. Be comforted that the techniques I promote were in the main invented by others. Only if there is agreement that there are optimum techniques will there be collaboration and a consensus on what those techniques are. If those I currently promote are found to be inferior, I'll change them. So, can we have some more definite inputs?
 
Mike, I do have an smaller inexpensive roughing gouge and I may take up your challenge. I normally grind my bowl gouges at 40 degrees, so I use the same platform setting. Why I use 40? I learned most of what I know of spindle turning technique from Allan and Stuart Batty. To quote Allan : "I have heared of angles from 80 degrees to less than 25. This tends to confuse students as to the angle to select for their own use. I have selected 3 different angles in common use and how I would view them; 55 degrees is toward the hardwood end of the scale, if you go beyond 55 degrees to say 80 degrees, then this restricts the free movement of the tool. 25 degrees is toward the softwood end of the scale, the edge of the tool becomes thin and is vulnerable to chipping if used on the harder wood. It is for these reasons that I work with a grinding angle of about 40 degrees. This allows me to work with both hard and soft woods."
-Allan Batty Woodturning Notes
 
So Bill Blasic you say, "Where I stand is that your 30° angle is wrong, it is weak and it will not stand up to the test of time!" Therefore you haven't tried a 30-degrees honed edge. I dare you and all the other doubters to do and report their results.
Mike just being facetious about your inflexibility. If you care to go back I stated "I have had other roughing gouges and those gouges were sharpened at many different angles (including 30° I'm sure) with different sharpening methods. If any of those angles worked better than what I'm using now you would assume that I would still be using it." Next time I go down to the shop I'll measure the exact angle I'm using as I've never really measured it. Regardless what ever it is I guess you can say it's optimal for me.
 
Thank you Bill for rejoining our happy throng.

Richard Findley mentioned Japanese bowl turning. It's a subject I know little about. I assume that the traditional turner had to turn thousands, if not millions, of identical rice bowls and tea boxes. These vessels have steep sides. Japanese turners would I assume have desired to use optimum methods. Two points:
1. They turned on what we would call pedestal lathes which permit the equivalent of outboard turning. Why? Because these permit much greater tool and body positioning. So if you're considering buying a lathe, and want to turn bowls, buy one which has an outboard facility, and allows you to lock the chucks onto the outboard spindle so that you can turn with the lathe running in both directions.
2. They use hook tools extensively (as they did in mainland Europe before WWII). These gouges allow cutting in preference to scraping where tool access is restricted. I suspect that the sharpening angles of their hooks are far less than 45 degrees, maybe about 20 degrees?

Wyatt Holm discusses bowl gouges. The difference between turning bowls and spindles is that in the former tool access is restricted when a bowl is deep and steep sided. You then have three choices when turning the bottom of a bowl inside: a hook or ring tool with a small sharpening angle, or a scraper or gouge with a large sharpening angle. In spindle turning tool access is unrestricted. Therefore you can use smaller sharpening angles which enable easier cutting and a greater vocabulary of forms. And I repeat, if you hone an edge with a small sharpening angle it becomes far more durable.
 
I use a Hunter Badger cupped carbide tool for the bottom if steep sided bowls and boxes. It leaves a finish thst looks like it's been sanded by 600 grit. I use it as a bevel riding tool like you would I old use a ring or hook tool. The reason I bring this to the discussion is that it has a 60 degree cutting edge. My ring tool has an edge around 30 degrees but I've never actually measured it. I can't tell that it leaves any better finish.
Playing with the various Hunter tools i find that the smaller radius leaves a cleaner finish on woods like curly maple and birdseye maple. Ive tried the same experiment on these woods with regular spindle gouges. The smaller radius leaves a cleaner cut. I get the same quality of cut with the Hunter tools used as bevel rubbing tools that I do with my spindle gouge. The Hunter tools have a 60 degree edge and my spindle gouges have a 35 degree edge.
If you not familiar with the Hunter cupped carbide cutters they have an outside bevel of 82 degrees and a cutting edge of 60 degrees that is highly polished.
 
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