@Mark Hepburn
To address things in your various posts. Some of this, of course, is like the thoughts in my brain - bouncing around and without coherent organizations.
I like the wide wheels the best. They are better for sharpening skews and have more room for sharpening other things.
The rounded corners on CBN wheels are useful to only a few people I understand they were designed for those sharpening long hollowing tools where the cutters were brazed into place and couldn't be removed. Rather that swing the long tool through an arc to shape/sharpen the curved wings, the rounded edges allowed holding the tool straight and simply moving it over the left and right rounded edges. The think is, many of the commercial hollowing tools have removable bits. For example those the late, great John Jordan sold not only had removable/replaceable cutters but he offered a small sharpening jig for them. I have the set of hollowing tools and cutters and they work well.
I always buy wheels with corners on the sides and 1" of grid flat down the side and use the sides a lot. I find the combination useful for creating a number of custom tools. One I designed to cut recesses into a blank while clearing support from the tailstock. I used the square corners on a 60 grit wheel to shape and use the corners and side flats on the 600 grit wheel to sharpen. This tool has be invaluable. Use them for other purposes too.
View attachment 79493 View attachment 79494
One unorthodox but quick use of the side grit on a CBN wheel is to dress up a carbon steel screwdriver and make it like new again. Contrary to some advice, it doesn't affect the CBN wheel (not grinding heavy.) I also use CBN to shorten or reshape set screws, awls, round caliper jaws for sizing, and far more.
I have other pictures showing the value of the 60 grit wheel but can't post more pics in this messages.
I did have an 80 grit wheel before I got the 60 and gave the 80 away. Doesn't seem like it would be much difference but the 60 grit cuts hard HSS SO much better, at least in my opinion which is what counts to me.
BTW, as an aside I don't make "Elseworth" or "40/40" grinds or any other grinds touted by experts and professional demonstrators. I make JKJ grinds that work for me, on bowl gouges, spindle gouges, skews, parting tools, point tools, etc. I try grinding one way and if it doesn't work as well I try something else until I find what works. I'd make a lousy grind groupie. Some demonstrators are well known for their name but may not turn any better than others. Some spout really sideways ideas - years ago I remember a famous name telling the audience the only good use for a skew was to open paint cans or use as negative rake scrapers.
FWIW, I was one of the last CBN holdouts - everyone I knew was going to CBN while I was still grinding on AL ox and the Tormek water wheel. I think I learned things from this.
At first I followed the recommendations of others and got 180 grit and 320 grit CBN wheels. There was barely any detectable difference between the two IMO in how well they cut and how well they sharpened. I gave them both away, one to a school with a kids turning program.
As I wrote several times before, after experimenting with a number of different CBN grits, I settled on three which fit my style of work and turning:
- an 8" 60 grit CBN (square edges, grit on the side) on a 1/2 speed grinder for shaping tools that require a LOT of grinding.
- an 8" 600 grit CBN with the same configuration for sharpening skews, parting tools, bowl gouges, my Wicked Point tool, all scrapers and negative rake scrapers.
- a 10" 1200 grit CBN wheel on a very slow speed Tormek for sharpening spindle gouges. I'm particular about my spindle gouges.
I want all my tools "shaving" sharp. After grinding, I remove the grinding burr with a leather stropping wheel for a razor-blade polished edge.
At first I had a 1000 grit wheel for a Tormak but the 1200 grit was a big improvement for my spindle gouges. Did I mention I was particular about them?
I gave the 1000 grit plus a spare Tormek to a woodturner friend. I have way too much stuff. As I get older I see less need for all that stuff.
- I had another bench grinder at the sharpening station with a CBN wheel and a metal polishing "hard" cloth wheel but gave the grinder to a friend setting up shop.
- a spare bench grinder is in the box in the event one of the others gives up the ghost.
I bought all my CBN wheels from Ken Rizza when he owned Woodturners Wonders and when he was helping the new owners get started.
Ken was kind enough to special order wheels he didn't normally carry, such as the 1200 grit Tormek wheels, and special order diamond honing and lapping plates at the time he was offering CBN plages. (CBN makes no sense to me for such plates since diamond cuts better than CBN and the diamond is not degraded by steel as when used on a grinding wheel.
Probably bought a dozen CBN wheels over the years. Also have a tall stack of conventional ALox wheels in the back of the shop. They might be fun to roll down the bowling alley until the management notices.
I also have two other bench grinders with conventional wheels, a Rikon at my sharpening station for heavy grinding on non HSS tools, bolts, steel plate, and other things.
A Metabo in my weld shop with a conventional wheel and a wire brush for rough grinding for lawnmower blades an prep for welding and such. This is complemented by som 4.5" side grinders and flap sanders for metal work.
I have no thoughts about other/better CBN wheel brands since I never bought any. I know people using Dway wheels. Don't know about now, but a long time ago some had problems with Dway wheels since their wheels were heavy steel which caused some lower power bench grinder to be slow to start and slow to stop. BTW, I keep a stick of wood about 2" wide, 1/4" thick, and 8" long next to my grinder with CBN wheels. I push this into the wheel behind the grind so the friction will stop the wheel very quickly. I don't like a wheel spinning for a long time.
My sharpening station at one time, changed some now. Wolverine bases and grinder mounted on 3/4" ply so they can be moved or transported to a demo. I devised a way to use Tormek jigs on a bench grinder long before Tormek decided to offer a stand to hold their jig support rod. I like to think they got the idea from me since I wrote to them, set a picture, and told them how useful it was and suggested they make one for sale. It's perfect for SOME things. (With severe ADHD I like lots of options.)
View attachment 79498
View attachment 79499
Note, I shaped the wood stand to clear the wolverine base locking handle. I had to reverse the wolverine base handle for clearance - just take it apart and reassemble it in a different way. Simple.
Just yesterday I saw some CBN wheel boxes stacked on a high shelf in the shop. I should get a step stool and see if there are wheels inside. They might make good frisbees for viscous rabid dogs trying to attack me.
JKJ