I have had several different iterations of devices for sanding over the years. I will leave out passive sanders because they just take too long to work in my personal workflow.
I have two of the Sioux electric drills, which are discontinued long ago, but they have the added bonus of the ability to rebuild them.
I have used DeWalt and Makita cordless drills, they work ok but are kind of cumbersome and although I haven't experienced it, a drill isn't meant for that duty cycle of high continuous use.
I have a Grex random orbit pneumatic, and a 80 gallon quiet air compressor , but the Grex can't take much surface pressure and it stops rotating. If you want to talk about Grex, contact Joe at
Airbrushing Wood. He is a Grex dealer.
I have bought two different 3" right angle sanders from the autobody side of things, and if you are going to only use 3", Griots Garage random orbit is really nice as the stall is somewhat adjustable.
What I have been using for a couple years now is the Milwaukee M12 sander polisher. It is light weight, seems to have no problem with extended high duty use and the batteries are reasonably priced. I was told about this from a customer and like it alot. The wierd thing about it is it uses a 9.5mm thread on the (nose) pads to attach. We (Turningwood.com) carry really high quality Tim Skilton sanding mandrels (Crafts Supplies Artisan, Lee Valley Skilton) and you can buy a 9.5 to 1/4"x20 adapter off of Amazon. We also sell the Skilton with these adapters.
I have found it to be a solid workhorse, it is what I use full time now. You have to use it on the #1 setting (there is a slide switch) as #2 (for polishing) is just too fast. Bonus though is I can use it for polishing the work that I paint.
Under full disclosure, I own
Turningwood.com, which sells (among other things) woodturning abrasives and have done so for 26 years, so I have to buy things to research what works with woodturning and our products. I have also been woodturning and demonstrating for close to that period of time.
If you have questions, feel free to leave them here or email me - steve @turningwood.com